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We report the synthesis of AgNP@PEDOT:PSS hybrid conductive particles with silver cores and polythiophene shells that can be used to formulate sinter-free inks for printing electronics. First, Ag nanocrystals capped with the weakly bound ligand aminohexanoic acid (ε-Ahx) are prepared. The ligand shell is exchanged by reacting the dispersion with the polymer ionomer mixture poly(3,4-ethylene dioxythiophene):polystyrene sulfonate (PEDOT:PSS). The particles are characterized by electron microscopy, dynamic light scattering, Z potential, and Raman spectroscopy, confirming the replacement of the ligands on the metal particle surface. The resulting dispersion is colloidally stable as confirmed by DLS. Inks with a solid content of the hybrid particles of 300 mg mL−1 were prepared and deposited on different substrates. The new particles are components for hybrid inks that become electrically conductive without any chemical or thermal post-deposition treatment. We show that silver-based hybrid inks can be deposited on different substrates and possess an average conductivity after 24 h of drying at room temperature of 1.726 × 106 S m−1 ± 0.326 × 106 S m−1, only one order of magnitude lower than elemental silver and within the same order of magnitude as their gold ink counterpart.
Reversible Conductive Inkjet Printing of Healable and Recyclable Electrodes on Cardboard and Paper
(2020)
Conductive inkjet printing with metal nanoparticles is irreversible because the particles are sintered into a continuous metal film. The resulting structures are difficult to remove or repair and prone to cracking. Here, a hybrid ink is used to obviate the sintering step and print interconnected particle networks that become highly conductive immediately after drying. It is shown that reversible conductive printing is possible on low-cost cardboard samples after applying standard paper industry coats that are adapted in terms of surface energy and porosity. The conductivity of the printed films approaches that of sintered standard inks on the same substrate, but the mobility of the hybrid particle film makes them less sensitive to cracks during bending and folding of the substrate. Damages that occur can be partially repaired by wetting the film such that particle mobility is increased and particles move to bridge insulating gaps in the film. It is demonstrated that the conductive material can be recovered from the cardboard at the end of its life time and be redispersed to recycle the particles and reuse them in conductive inks.