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We directed the self-assembly of nanoscale colloids via direct nanoimprint lithography to create flexible transparent electrodes (FTEs) with metal line widths below 3 μm in a roll-to-roll-compatible process. Gold nanowires and nanospheres with oleylamine shells were imprinted with soft silicone stamps, arranged into grids, and converted into metal lines in a plasma process. We studied the hierarchical structure and opto-electronic performance of the resulting grids as a function of particle geometry and concentration. The performance in terms of optical transmittance was dominated by the line width. Analysis of cross-sections indicated that plasma sintering only partially removed the insulating ligands and formed lines with thin conductive shells and a non-conductive core. We provide evidence that the self-assembly of high-aspect nanowires can compensate for defects of the stamp and substrate irregularities during imprinting, while spheres cannot. The wire-based electrodes thus outperformed the sphere-based electrodes at ratios of optical transmittance to sheet resistance of up to ≈ 0.9 %·Ωsq-1, while spheres only reached ≈ 0.55 %·Ωsq-1.
We report on the unusual, advantageous ageing of flexible transparent electrodes (FTEs) that were self-assembled from oleylamine-capped gold nanospheres (AuNPs) by direct nanoimprinting of inks with different particle concentrations (cAu = 3 mg mL−1 to 30 mg mL−1). The resulting lines were less than 2.5 μm wide and consisted of disordered particle assemblies. Small-Angle X-ray Scattering confirmed that particle packing did not change with ink concentration. Plasma sintering converted the printed structures into lines with a thin, electrically conductive metal shell and a less conductive hybrid core. We studied the opto-electronic performance directly after plasma sintering and after fourteen days of storage at 22 °C and 55% rH in the dark. The mean optical transmittance [T with combining macron]400–800 in the range from 400 nm to 800 nm increased by up to ≈ 3%, while the sheet resistance Rsh strongly decreased by up to ≈ 82% at all concentrations. We correlated the changes with morphological changes visible in scanning and transmission electron microscopy and identified two sequential ageing stages: (I) post-plasma relaxation effects in and consolidation of the shell, and (II) particle re-organization, de-mixing, coarsening, and densification of the core with plating of Au from the core onto the shell, followed by solid-state de-wetting (ink concentrations cAu < 15 mg mL−1) or stability (cAu ≥ 15 mg mL−1). The plating of Au from the hybrid core improved the FTEs' Figure of Merit FOM = [T with combining macron]400–800·Rsh−1 by up to ≈ 5.8 times and explains the stable value of ≈ 3.3%·Ωsq−1 reached after 7 days of ageing at cAu = 30 mg mL−1.
We study the stability of flexible transparent electrodes (FTEs) that were self-assembled from ultra-thin gold nanowires (AuNW) by direct nanoimprinting of inks with different particle concentrations (1 to 10 mg mL−1). The resulting lines were less than 3 μm wide and contained bundles of AuNW with oleylamine (OAm) ligand shells. Small-angle X-ray scattering confirmed a concentration-independent bundle structure. Plasma sintering converted the wire assemblies into lines with a thin metal shell that contributes most to electrical conductivity and covers a hybrid core. We studied the relative change in sheet resistance and the morphology of the FTEs with time. The sheet resistance increased at all concentrations, but at different rates. The metal shell aged by de-wetting and pore formation. The hybrid core de-mixed and densified, which led to a partial collapse of the shell. Residual organics migrated through the shell via its pores. Lines formed at low concentration (cAu = 2 to 3 mg mL−1) contained less residual organics and aged slower than those formed at high cAu ≥ 5 mg mL−1. We passivated the conductive shell with thin, adsorbed layers of PEDOT:PSS and found that it decelerated degradation by slowing surface diffusion and hindering further rupture of the shell. Thick capping layers prevented degradation entirely and stopped pore formation.
Flexible transparent electrodes (FTEs) were prepared from gold nanospheres and ultra-thin gold nanowires with oleylamine ligand shell and characterised. Their colloidal inks were patterned using direct nanoimprint lithography at different particle concentrations in cyclohexane on polyethylene terephthalate substrates with a patterned polydimethylsiloxane stamp. The wire inks agglomerated upon dilution, while sphere inks did not undergo this entropy-driven mechanism. At the highest printed concentration they were still well dispersed. Plasma sintering converted the imprinted grids into conductive electrodes, but only partially removed the ligands. The sintered lines consisted of a hybrid core and a thin conductive metal shell. Wire-based shells had a coarse surface microstructure and pronounced porosity. This rendered the wire-based FTEs instable. Spheres formed smooth shells with little or no porosity, enabling a beneficial ageing process. Immediately after plasma sintering, the ratio of optical transmittance to electrical resistance for wire-based FTEs exceeded that of sphere-based FTEs. Ageing reversed this order. The instability of wire-based FTEs was overcome by PEDOT:PSS coatings.
