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This dissertation explores the advancements in the design and manufacturing of lithium-ion batteries (LIB), with a focus on metal oxide-based materials and techniques used to enhance their performance. It discusses the processes to boost efficiency and environmental friendliness. The primary goal is to address the challenges of metal oxide electrodes in LIBs, particularly capacity degradation at high charge/discharge rates and expanding their operating voltage range. We are confident in our ability to enhance the characteristics of these electrodes through preparation methods. Our research investigates how different mixing techniques and variables can improve the performance and durability of these electrodes. Furthermore, this thesis describes our efforts to digitize the battery manufacturing process by introducing the DigiBatMat platform, a platform for battery materials and manufacturing processes. DigiBatMat drives advancements in battery technology by optimizing LIBs through data gathering and analysis, highlighting its crucial role in this field. Ultimately, this thesis provides insights into battery electrode engineering and supports initiatives to improve energy storage technologies and advance sustainability efforts.
Lithium-ion batteries play a crucial role in powering electric vehicles and portable electronics, making them indispensable in modern technology and driving a significant increase in global lithium demand. With more and more batteries reaching their end of life and the challenges of lithium extraction, including rising prices, geopolitical constraints, and environmental concerns, the efficient recovery of lithium from spent battery cells is crucial for sustainable battery recycling. While state-of-the-art battery recycling focuses mainly on pyro- and hydrometallurgical methods, electrochemical recycling methods can be an environmentally friendly, energy-efficient, and cost-effective alternative. This study optimizes an energy-efficient electrochemical method for selective LiCl extraction from leaching solutions derived from cathode materials of a typical battery cell format (lithium cobalt oxide (LCO)). This places our electrochemical separation within the hydrometallurgical processing of spent battery materials (black mass) and prior to subsequent lithium refining steps. Applying carbon-coated lithium iron phosphate (LFP) electrodes for selective lithium recovery yielded an average uptake capacity of 11.4 mgLi gLFP/C-1 over 300 cycles, maintaining a significant discharge capacity (30 mAh g-1) after 500 cycles.
Materials containing imidazole have been used as promising substances in the fields of life sciences, environmental science, and electrochemistry. In this study, tailored core–shell particles that respond to acidic solutions and fluorine-containing hydrophobic anions were synthesized through starved-feed emulsion polymerization. Imidazole, which responds to proton acids and hydrophobic anions, was incorporated as a functional moiety into the shell of the particles. The soft and viscoelastic matrix was composed of the copolymer, poly((n-butyl acrylate)-co-(1-vinylimidazole)), allowing for control of the hydrodynamic diameter of the core–shell particles due to the balance between hydrophilic and hydrophobic properties. The size comparison of monodisperse particles in the colloid state was investigated using dynamic light scattering (DLS) and transmission electron microscopy (TEM). Changes in the glass transition temperature, depending on the copolymer ratio, were calculated using the Fox equation. The particles were melt-sheared after extrusion to produce viscoelastic opal films, arranging the particles into colloidal crystal stacks showing vivid structural colors. The optical features changed in response to acidic solutions and hydrophobic anions and were examined using in situ ultraviolet–visible (UV–vis) spectroscopy. The degree of hydrophilicity of the film was compared through contact angle measurements. The manufactured smart opal film can be applied as an affordable sensor that exhibits optical color changes in response to acidic pH and hydrophobic anions.
As we turn the page to a new year, it is a fitting moment to reflect on 2024, a year marked by remarkable strides in sustainable energy research and innovation. Energy Advances has been privileged to serve as a platform for groundbreaking studies that aim to address critical global challenges in energy generation, storage, and sustainability. This editorial revisits some of the year’s highlights, celebrates key accomplishments, and looks ahead to the exciting prospects of 2025. In 2024, we were delighted to hold the Energy Advances Editorial Board meeting in person at our London office, Burlington House. The day was filled with exciting discussions about the success and future of the journal. We were also fortunate to have Editorial Board members Matthew Suss, Raymond Wong and Michael Naguib attending in person.
The significant demand for energy storage systems has spurred innovative designs and extensive research on lithium-ion batteries (LIBs). To that end, an in-depth examination of utilized materials and relevant methods in conjunction with comparing electrochemical mechanisms is required. Lithium titanate (LTO) anode materials have received substantial interest in high-performance LIBs for numerous applications. Nevertheless, LTO is limited due to capacity fading at high rates, especially in the extended potential range of 0.01–3.00 V versus Li+/Li, while delivering the theoretical capacity of 293 mAh g−1. This study demonstrates how the performance of the LTO anode can be improved by modifying the manufacturing process. Altering the dry and wet mixing duration and speeds throughout the manufacturing process leads to differences in particle sizes and homogeneity of dispersion and structure. The optimized anode at 5 A g−1 (≈17C) and 10 A g−1 (≈34C) yielded 188 and 153 mAh g−1 and retained 73% and 68% of their initial capacity after 1000 cycles, respectively. The following findings offer valuable information regarding the empirical modifications required during electrode fabrication. Additionally, it sheds light on the potential to produce efficient anodes using commercial LTO powder.
Supercapacitors are efficient and versatile energy storage devices, offering remarkable power density, fast charge/discharge rates, and exceptional cycle life. As research continues to push the boundaries of their performance, electrode fabrication techniques are critical aspects influencing the overall capabilities of supercapacitors. Herein, we aim to shed light on the advantages offered by dry electrode processing for advanced supercapacitors. Notably, our study explores the performance of these electrodes in three different types of electrolytes: organic, ionic liquids, and quasi-solid states. By examining the impact of dry electrode processing on various electrode and electrolyte systems, we show valuable insights into the versatility and efficacy of this technique. The supercapacitors employing dry electrodes demonstrated significant improvements compared with conventional wet electrodes, with a lifespan extension of +45% in organic, +192% in ionic liquids, and +84% in quasi-solid electrolytes. Moreover, the increased electrode densities achievable through the dry approach directly translate to improved volumetric outputs, enhancing energy storage capacities within compact form factors. Notably, dry electrode-prepared supercapacitors outperformed their wet electrode counterparts, exhibiting a higher energy density of 6.1 Wh cm−3 compared with 4.7 Wh cm−3 at a high power density of 195 W cm−3, marking a substantial 28% energy improvement in the quasi-solid electrolyte.
Li–S batteries with an improved cycle life of over 1000 cycles have been achieved using cathodes of sulfur-infiltrated nanoporous carbon with carbonate-based electrolytes. In these cells, a protective cathode–electrolyte interphase (CEI) is formed, leading to solid-state conversion of S to Li2S in the nanopores. This prevents the dissolution of polysulfides and slows capacity fade. However, there is currently little understanding of what limits the capacity and rate performance of these Li–S batteries. Here, we aim to deepen our understanding of the capacity and rate limitation using a variety of structure-sensitive and electrochemical techniques, such as operando small-angle neutron scattering (SANS), operando X-ray diffraction (XRD), electrochemical impedance spectroscopy, and galvanostatic charge/discharge. Operando SANS and XRD data give direct evidence of CEI formation and solid-state sulfur conversion occurring inside the nanopores. Electrochemical measurements using two nanoporous carbons with different pore sizes suggest that charge transfer at the active material interfaces and the specific CEI/active material structure in the nanopores play the dominant role in defining capacity and rate performance. This work helps define strategies to increase the sulfur loading while maximizing sulfur usage, rate performance, and cycle life.
Life After Death: Re-Purposing End-of-Life Supercapacitors for Electrochemical Water Desalination
(2024)
This study explores the potential of re-purposing end-of-life commercial supercapacitors as electrochemical desalination cells, aligning with circular economy principles. A commercial 500-Farad supercapacitor was disassembled, and its carbon electrodes underwent various degrees of modification. The most straightforward modification involved NaOH-etching of the aluminum current collector to produce free-standing carbon films. More advanced modifications included CO2 activation and binder-added wet processing of the electrodes. When evaluated as electrodes for electrochemical desalination via capacitive deionization of low-salinity (20 mM) NaCl solutions, the minimally modified NaOH-etched carbon electrodes achieved an average desalination capacity of 5.8 mg g−1 and a charge efficiency of 80 %. In contrast, the CO2-activated, wet-processed electrodes demonstrated an improved desalination capacity of 7.9 mg g−1 and a charge efficiency above 90 % with stable performance over 20 cycles. These findings highlight the feasibility and effectiveness of recycling supercapacitors for sustainable water desalination applications, offering a promising avenue for resource recovery and re-purposing in pursuing environmental sustainability.
Organic materials have emerged as highly efficient electrodes for electrochemical energy storage, offering sustainable solutions independent from non-renewable resources. In this study, we showcase that mesoscale engineering can dramatically transform the electrochemical features of a molecular organic carboxylic anode. Through a sustainable, energy-efficient and environmentally benign self-assembly strategy, we developed a network of organic nanowires formed during water evaporation directly on the copper current collector, circumventing the need for harmful solvents, typically employed in such processes. The organic nanowire anode delivers high capacity and rate, reaching 1888 mA h g−1 at 0.1 A g−1 and maintaining 508 mA h g−1 at a specific current of 10 A g−1. Moreover, it exhibits superior thermal management during lithiation in comparison to graphite and other organic anodes. Comprehensive electrochemical evaluations and theoretical calculations reveal rapid charge transport mechanisms, with lithium diffusivity rates reaching 5 × 10−9 cm2 s−1, facilitating efficient and rapid interactions with 24 lithium atoms per molecule. Integrated as the negative electrode in a lithium-ion capacitor, paired with a commercially available porous carbon, the cell delivers a specific energy of 156 W h kg−1 at a specific power of 0.34 kW kg−1 and 60.2 W h kg−1 at 19.4 kW kg−1, establishing a benchmark among state-of-the-art systems in the field. These results underscore the critical role of supramolecular organization for optimizing the performance of organic electrode materials for practical and sustainable energy storage technologies.
Lithium-ion batteries (LIBs) are at the forefront of technological innovation in the current global energy-transition paradigm, driving surging demand for electric vehicles and renewable energy-storage solutions. Despite their widespread use and superior energy densities, the environmental footprint and resource scarcity associated with LIBs necessitate sustainable recycling strategies. This comprehensive review critically examines the existing landscape of battery recycling methodologies, including pyrometallurgical, hydrometallurgical, and direct recycling techniques, along with emerging approaches such as bioleaching and electrochemical separation. Our analysis not only underscores the environmental and efficiency challenges posed by conventional recycling methods but also highlights the promising potential of electrochemical techniques for enhancing selectivity, reducing energy consumption, and mitigating secondary waste production. By delving into recent advancements and juxtaposing various recycling methodologies, we pinpoint electrochemical recycling as a pivotal technology for efficiently recovering valuable metals, such as Li, Ni, Co, and Mn, from spent LIBs in an environmentally benign manner. Our discussion extends to the scalability, economic viability, and future directions of electrochemical recycling, and advocates for their integration into global battery-recycling infrastructure to address the dual challenges of resource depletion and environmental sustainability.